Early Production Containment (EPC): A Preventive Strategy Tier 1s Can’t Ignore
Protect your OEM launches with PTI QCS’s EPC programs — designed to stop quality escapes before they impact your reputation.
What is Early Production Containment?
Early Production Containment (EPC) is a structured quality strategy used during the launch phase of new or revised products to ensure only conforming material reaches the customer. It involves 100% inspection, layered audits, and enhanced traceability — making it essential for Tier 1 suppliers working with OEMs under tight timelines and high expectations.
Why EPC Is Critical for Tier 1 Suppliers
- OEMs expect near-zero defect levels during launch
- Line shutdowns during launch damage supplier reputations
- EPC reduces warranty claims and early returns
- Ensures build readiness and PPAP integrity
- Meets IATF 16949 & customer-specific requirements
Suppliers that implement EPC during new product launches reduce risk of early field failures by up to 78%. PTI QCS offers launch support with same-day deployment in Michigan.
What PTI QCS Offers in Our EPC Programs
- Dedicated EPC-trained inspectors onsite
- Defect segregation, rework, and audit trail documentation
- Real-time defect data for upstream improvements
- Daily production containment logs sent to supplier & OEM
- Cross-functional root cause tracking with your team
OEM-Driven Launch Expectations
OEMs are increasingly requiring documented EPC processes in their supplier quality manuals. A single non-conformance can result in loss of supplier approval status or safe launch delays. PTI QCS helps Tier 1s exceed these expectations through disciplined inspection workflows.
Frequently Asked Questions
How is EPC different from standard containment?
EPC is proactive and focused on the launch phase. It includes layered checks and 100% verification, while standard containment often reacts to known issues after detection.
What OEMs require EPC?
Ford, GM, Stellantis, and Toyota are just a few of the OEMs that require EPC documentation during new supplier launches or engineering changes.
Contact PTI QCS at (833) 784-9675 to deploy EPC-trained teams anywhere in Michigan.
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